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什么是AS9100?
AS即Aerospace(航空),AS9100即Quality Systems - Aerospace - Model for Quality Assurance in Design,Development, Production, Installation and Servicing(航空基礎質(zhì)量體系標準)。AS9100是國際航天太空行業(yè)以ISO9000為基礎,增加了行業(yè)的特殊要求,專門制定的質(zhì)量**模式。航空基礎質(zhì)量體系標準AS9000發(fā)布于1997年,是國際航天產(chǎn)業(yè)與組織共同努力的一項重要成果,是由國際標準組織航空技術委員會(ISO TC20) 與美國的AAQG、歐洲的EuropeanAssociation of Aerospace Industries(AECMA)、及日本Societyof Japanese Aerospace Companies (SJAC)等單位合作所發(fā)展的國際質(zhì)量體系,并獲得 International Aerospace Quality Group (IAQG)的認可,于1999正式公布,2001修改為SAEAS9100:2000版標準。SAE AS9100:2000是航天質(zhì)量體系要求的標準,建立在 ISO9001:2000的基礎上,并增加航天產(chǎn)品在安全、可靠度及質(zhì)量上的特殊要求,期于合理成本下確保顧客的滿意與創(chuàng)造**的產(chǎn)品。SAE AS9100:2000標準化的要求,將使航天廠商有單一的航天質(zhì)量體系可循,節(jié)省了過去為應付不同顧客所需付出龐大的體系建立與后續(xù)的審核成本。
EN/AS9100D之一項目管理AS9145(航空航天產(chǎn)品)
AS9145是為了先期產(chǎn)品質(zhì)量計劃(APQP)和生產(chǎn)部件批準過程(PPAP)在航空、航天和國防產(chǎn)品上的應用而創(chuàng)建的。產(chǎn)品質(zhì)量策劃是一種結(jié)構(gòu)化的方法,用來確定和制定確保產(chǎn)品使顧客滿意所需的步驟,從項目策劃到量產(chǎn)后的維修和服務過程。
This standard was created to define the aviation, space, and defense process requirements for Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP). The APQP aspects of this standard define a methodology for ensuring that the product development processes deployed throughout the aviation, space, and defense industries are fully integrated phased processes that extend from concept and design through manufacturing process planning and ution, and on into product use, service, and customer feedback.
**階段-策劃 Planning
1.
產(chǎn)品設計要求Product design requirements;
2. 項目目標-安全性、質(zhì)量/可制造性、使用壽命、可靠性、耐久性、可維護性、時間進度和成本 Project
targets – safety,quality/manufacturability,service
life, reliability,durability, maintainability,schedule, and cost
3. 初始關鍵項目和特殊特性 Preliminary listing of Critical Items (CIs) and Key Characteristics (KCs)
4.初始原材料清單 Preliminary
BOM
5.初始流程圖 Preliminary
process flow diagram
6. 工作說明書評審SOW review
7. 初始采購計劃 Preliminary
sourcing plan
8.項目計劃 Project plan
段
產(chǎn)品設計與開發(fā) Product design and development
1.DFMEA設計風險分析 Design risk analysis*
2.圖紙和/或配方(考慮DFMEA的分析結(jié)果)Design records and BOM*
addressing the findings of the design risk analysis
3.制造和裝配設計DFMA,
tolerance, stack-up analysis, etc.
4.特殊要求(包括:特殊特性和關鍵項目)Special
requirements,including product KCs and
CIs listings
5.采購計劃的風險分析 Preliminary
risk analysis of sourcing plan
6.包裝規(guī)范 Packaging
specification
7.設計評審報告 Design review
report
8.產(chǎn)品開發(fā)計劃 Development
product build plan
9.設計驗證計劃和報告Design
verification and validation plans, and associated results
10.可行性評估 Feasibility
assessment
第三階段
過程設計與開發(fā) Process design and development
1.工藝流程圖 Process flow
diagram*
2.平面布置圖 Floor plan
layout
3.生產(chǎn)準備計劃 Production
preparation plan
4.人員配置和培訓計劃(人力資源)Operator staffing and training plan (Human Resources)
5.PFMEA*
6.關鍵過程 Process KCs
7.控制計劃 Control plan*
8.初始能力評價計劃 Preliminary
capacity assessment
9.作業(yè)指導書 Work station
documentation
10.測量系統(tǒng)分析計劃Measurement
Systems Analysis (MSA) Plan
11.供應鏈風險管理計劃Supply Chain
Risk Management Plan
12.物料處理、包裝、標簽及零件標記批準 Material handling,packaging, labelling, and part marking approvals*
13.生產(chǎn)準備情況審查結(jié)果Production
Readiness Review (PRR) results
第四階段產(chǎn)品和過程的確認 Product and process validation
1.試生產(chǎn)Product from
production process run(s)
2.測量系統(tǒng)分析 MSA*
3.初始過程能力研究報告Initial
process capability studies*
4. 控制計劃Control plan*
5. Capacity verification
6.產(chǎn)品驗證結(jié)果Product
validation results
7.*件檢驗報告 First Article
Inspection Report (FAIR)*
8.生產(chǎn)件批準文件 PPAP file and
approval form*
9.客戶特殊要求 Customer
specific requirements*
第五階段
量產(chǎn)及服務 On-Going production, use, and post-delivery service
1.質(zhì)量指數(shù)(CPK、PPM、返品率)Quality indices [e.g., CpK,Parts Per
Million (PPM),rejection rates]
2. 質(zhì)量與可靠性相關的績效指標 Key
Performance Indicators (KPIs) reflecting product quality and reliability
3.項目目標實施記錄Evidence that
project targets have been met
4.準時交付的績效指標 On-time
Delivery (OTD) and capacity KPIs
5.準時交付和能力改善計劃 OTD and
capacity improvement plan
6.維修目標和計劃MRO KPIs and
plan(s) to reach the established targets
7.項目總結(jié)報告 Project
closure recommendations
8.持續(xù)改進計劃Continuous
improvement actions
9.經(jīng)驗積累 Lessons learned
10.技術文件更新(DFMEA、PFMEA和CP)Updated design risk analysis,PFMEA, and control plans
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